Plastic Compounding Twin Screw Barrel
Product Description
Product Detail
plastic compounding twin screw barrel
Plastic compounding twin screw barrel are widely used for compounding industry.
Each year, EJS produces large volume of plastic compounding twin screw barrel for domestic and global markets.
EJS is a professional manufacturer of parallel twin screw barrel for years, with customers of OEM machine builders as well as end users.
Popular Materials used for plastic compounding twin screw barrel
38CrMoAlA (DIN1.8509)
W6Mo5Cr4V2
D2 (DIN 1.2379)
SKD61
SS316
SS304
Surface Treatment of plastic compounding twin screw barrel
Full body nitrided
Bimetallic carbide liner for twin parallel barrels
Bimetallic alloy coating for twin parallel screws
SKD61 lining
To know more about compounding extruders, please continue reading:
( https://www.mddionline.com/news/mix-continuous-compounding-using-twin-screw-extruders)
Polymer compounds are used for an extremely wide range of molded and extruded medical components and devices. Such compounds are composed of a base resin that is thoroughly mixed with other components that provide specific beneficial properties relating to the particular end product—for example, impact resistance, clarity, or radiopacity.
Compounding extruders are used to mix together two or more materials into a homogeneous mass in a continuous process. This is accomplished through distributive and dispersive mixing of the various components in the compound as required (Figure 1). In distributive mixing, the components are uniformly distributed in space in a uniform ratio without being broken down, whereas dispersive mixing involves the breaking down of agglomerates. High-dispersive mixing requires that significant energy and shear be part of the process.
Compounding extruders perform a number of basic functions: feeding, melting, mixing, venting, and developing die and localized pressure. Various types of extruders can be used to accomplish these goals, including single screw, counterrotating intermeshing twin screw, corotating intermeshing twin screw, and counterrotating nonintermeshing twin screw. The type and physical form of the polymer materials, the properties of any additives or fillers, and the degree of mixing required will have a bearing on machine selection.
Twin-screw compounding devices are primarily dedicated to transferring heat and mechanical energy to provide mixing and various support functions, with minimal regard for pumping. Various operations performed via this type of extruder include the polymerizing of new polymers, modifying polymers via graft reactions, devolatilizing, blending different polymers, and compounding particulates into plastics. By contrast, single-screw plasticating extruders are designed to minimize energy input and to maximize pumping uniformity, and are generally inadequate to perform highly dispersive and energy-intensive compounding functions.
About E.J.S.
EJS Screw Barrels is a newly created brand name for Export business with manufacturing experiences since 1992.
A screw barrel manufacturer dedicated on producing customized screw barrel and design extruder screw barrels, injection moulding screw barrels.
Bimetallic Screw Barrels
We started to make bimetallic screw barrel at a very early age, almost the same time as the first bimetallic barrel was born in China. Now we have several types for options depending on different applications
Bimetallic Barrels |
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Alloy Type |
EJS01 Alloy |
EJS02 Alloy |
EJS03 Alloy |
EJS04 Alloy |
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Alloy Components |
Fe+Ni+Cr+B |
Ni+Cr+Co+B |
Ni+Cr+Co+V+B |
Ni+Wc+Cr+B |
|
Wearing Resistance |
★★★ |
★★ |
★★★ |
★★★★ |
|
Corrosion Resistance |
★★ |
★★★ |
★★★ |
★★★ |
|
Alloy Thickness |
2~3mm |
1.5~2mm |
1.5~2mm |
1.5~2mm |
|
Hardness |
HRC 58-65 |
HRC 50-58 |
HRC 55-60 |
HRC 55-65 |
|
Temperature Range |
≤400 |
≤450 |
≤450 |
≤600 |
|
Coefficient Thermal |
RT~250℃ |
11.0x10-6 |
11.0x10-6 |
11.5x10-6 |
11.0x10-6 |
Expansion(/℃) |
RT~400℃ |
11.4x10-6 |
11.4x10-6 |
12.4x10-6 |
12x10-6 |
Range of Workable Length |
700mm~3000mm/piece |
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Base Steel Vastly Used |
40Cr: 42CrMo |
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Mark in the list: ★★★★ Excellent; ★★★ Very Good; ★★Good |
Bimetallic Screws |
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Suitable for |
Single Screw, Twin Parallel Screw, Twin Conical Screw |
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Alloy Type |
Ni60 |
CoImonoy 56 |
CoImonoy 83 |
Alloy Components |
Ni+Cr+Fe+Si |
Ni+Cr+Si+Fe |
Ni+Wc+Cr+C |
Anti-Wearing Level |
★★★ |
★★★ |
★★★★ |
Anti-Corrosion Level |
★★★★ |
★★★★ |
★★★★ |
Alloy Thickness |
1~1.5mm |
1~1.5mm |
1~1.5mm |
Hardness |
HRC 56-62 |
HRC 46~61 |
HRC 43-48 |
Applied Glass Fiber |
Under 10% |
|
|
Range of Workable Length |
Any length needed |
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Base Steel Vastly Used |
38CrMoAI(1.8509), 34CrAINi7(1.8550), 31CrMoV9(1.8519) |
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Mark in the list: ★★★★ Excellent; ★★★ Very Good; ★★Good |
Quality Inspection
Quality is a very important step during production. For making a quality screw barrel, all tolerances should be fulfilled and all dimensions should be correct and put in records.
We provide inspection report, material certificate for every of our supplied screw barrels.
Packaging
Packaging is the last but very important step before shipping. A strong and smart packing box is also part of our quality. It is not only used to protect the screws barrels well during transportation, also provide an easy way for our customer to unpack.